Why Thermal Insulation?
For many industrial activities, processes take place that benefit from relevant process variables like medium temperatures, production cycles, ambient conditions, and mechanical factors. In order to ensure these processes take place correctly and to maintain the correct temperature, the installations in which these processes take place need to be optimally insulated. Installations with a different temperature than their surroundings will otherwise lose heat or cold. Preventing micro-organisms like legionella is also possible through making the right choice of insulation.
Saving energy
Investing in technical insulation equals investing in unused energy, and contributes to reducing CO2 and NO2 emissions. Insulation also ensures an outage-free production process with minimum energy consumption and environmental tax. The installed insulation pads will pay for themselves thirty to forty times during their lifespan. The savings can be proven through calculations such as: maximum surface temperature, heat loss, and the heat-up and cool-down times. On top of that, we can help clients with the visualisation of their return on investment and with calculating the corresponding return time.
Our approach
We primarily use removable insulation for the thermal insulation of installations apart from conventional fixed insulation. The advantage of our such Heat Blankets is that they can be fully tailor made taking detailed consideration of process parameters and operational variables. This way, the shape of the blanket and the object can meet as much as possible. This leads to optimum insulation, which can also be easily removed for maintenance. We only work with skilled and experienced experts when it comes to manufacturing and placing insulation materials. For decades, our experts have shared their knowledge with various institutions both at home and abroad.
Features:
- Customized Design: Our Heat Blankets are meticulously tailored to fit industrial equipment, including industrial pumps, turbines, compressors, and more. Each blanket is precisely engineered to ensure a snug fit, maximizing heat control efficiency.
- Dual-purpose Insulation: mTI Heat Blankets are versatile and can be used for both hot and cold insulation needs. They effectively contain heat in high-temperature applications and prevent heat loss in low-temperature environments, including scenarios where the process fluid is below freezing while the ambient temperature is above freezing.
- Antifreeze Capability: For projects in regions with extreme cold climates like Russia and Mongolia, we offer Heat Jackets specifically designed for antifreeze applications. These ensure optimal insulation performance even in sub-zero temperatures.
- Premium Materials: Our Heat Blankets are crafted using top-quality materials renowned for their exceptional thermal resistance, durability, and fire-retardant properties, ensuring long-lasting insulation performance.
- Easy Installation and Maintenance: The user-friendly design of our Heat Blankets ensures ease of installation, removal, and reinstallation during maintenance or inspections. This streamlines maintenance processes, minimizing downtime and maximizing productivity.
Benefits:
- Energy Efficiency: By minimizing heat transfer, mTI Heat Blankets contribute to energy conservation, reducing operational costs and promoting sustainability.
- Worker Safety: Our Heat Blankets provide a safer working environment by minimizing heat radiation, preventing burns, and enhancing overall worker comfort.
- Equipment Protection: These blankets effectively insulate industrial equipment, safeguarding them from temperature fluctuations, condensation, and thermal stress, thereby extending their lifespan.
- Versatility: mTI Heat Blankets are suitable for various industries, including petrochemical, power generation, oil and gas, pharmaceutical, and food processing, ensuring widespread applicability.
- Antifreeze Solution: The specialized Heat Jackets for antifreeze applications offer reliable insulation performance in harsh cold climates, enabling smooth operations in challenging environments.
Applications: mTI Heat Blankets find extensive usage in diverse industrial sectors:
- Industrial pumps, turbines, and compressors: Controlling heat dissipation and enhancing performance and efficiency.
- Petrochemical and chemical plants: Insulating pipes, valves, and tanks to minimize heat loss and maintain consistent process temperatures.
- Power generation facilities: Insulating steam lines, boilers, and exhaust systems to optimize energy efficiency and ensure safe operations.
- Oil and gas refineries: Protecting pipelines, valves, and equipment from extreme temperatures, preventing energy loss and reducing the risk of thermal damage.
- Pharmaceutical and food processing industries: Regulating temperatures in production lines, ovens, and furnaces to ensure product integrity and safety.
- Antifreeze projects in cold climates: Providing reliable insulation for industrial equipment, even in scenarios where the process fluid has a negative Celsius temperature and the ambient temperature is positive, enabling seamless operations in extreme temperature variations.
- Transportation of Equipments to Cold Weather Areas such as Russia or Mongolia.
At mTI, our commitment to engineering excellence, customization, and customer satisfaction sets us apart from competitors. We understand the unique requirements of each project and collaborate closely with clients to deliver tailor-made solutions that surpass expectations. With mTI Heat Blankets, you can experience unparalleled heat control, reliability, and ease of installation and maintenance, ensuring optimized operations and peace of mind.
Reach out to mTI today and discover how our Heat Blankets can enhance your industrial insulation needs. Our expert team is ready to assist you in designing the perfect solution for your specific requirements.